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Wire Rod Break Down Machine

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Wire Rod Break Down Machine Specification

Drawing Material
Copper, Aluminium, Alloy

Application
Wire Drawing Industry

Production Speed
15 m/s to 30 m/s

Voltage
415 V, 3 Phase, 50 Hz

Max De-coiler Weight
2500 kg

Condition
New

Production Capacity
Up to 3.0 Tons/Hour

Function
Rod Breakdown to Intermediate Wire Size

Drawing Passage
7-13 Passes, customizable

Product Type
Wire Rod Break Down Machine

Wire Material
Copper, Aluminium

Manufacturing Year
2024

Inlet Diameter
8 mm to 12 mm

Power
100 kW

Wire Rod Break Down Machine Trade Information

Minimum Order Quantity
1 Piece

Supply Ability
25 Pieces Per Month

Delivery Time
3 Days

Packaging Details
Open Packaging

Main Export Market(s)
Middle East, Africa, Asia

Main Domestic Market
All India

Certifications
ISO Certified.

About Wire Rod Break Down Machine

We aremanufacturer and supplier of high quality Wire Rod Breakdown Machine, Rod Breakdown Machine, and IndustrialWire Rod Breakdown Machine from GHAZIABAD, India. We are manufacturing and supplying Wire Rod Breakdown Machine, Rod Breakdown Machine, and IndustrialWire Rod Breakdown Machine to various cities like, NEW DELHI, NOIDA, GHAZIABAD, MEERUT, SONIPAT, MANESAR, GREATER NOIDA, KANPUR, AMBALA, LUDHIANA, PAONTA SAHIB, MUZAFFARNAGAR, RANCHI,PATNA, JAIPUR, JAMMU, INDOR, GUJARAT, AHMEDABAD, MUMBAI, PUNE and many more.

We are an eminent supplier and manufacturer of Rod Break Down Machine. Our experts employ top quality materials and sophisticated techniques to manufacture this machine as per industry defined standards. To ensure its efficiency and durability, we conduct various quality checks under the observation of dexterous and highly experienced quality evaluators. The offered Rod Break Down Machine is deeply admired by customers for longer service life, high productivity, sturdy construction, less maintenance and minimum power consumption. Furthermore, clients can obtain this machine from us at budget friendly rates.

Technical Specifications

For Copper Wire	TEW 314/8	TEW 314/9	TEW 314/10	TEW 314/11	TEW 314/12	TEW 314/13
Inlet Size	8.00mm	8.00mm	8.00mm	8.00mm	8.00mm	8.00mm
Outlet Size	2.50mm	2.20mm	1.90mm	1.62mm	1.40mm	1.25mm
For Aluminium Wire
Inlet Size	9.50mm	9.50mm	9.50mm	9.50mm	9.50mm	9.50mm
Outlet Size	3.00mm	2.60mm	2.25mm	1.95mm	1.70mm	1.50mm

Type	17DHA	18DHA
Input Wire
Output Wire
Maximum Line Speed
Maximum Number Of Dies
Mechanical elongation
Drawing Capstan
Take-up reel
Final capstan
Drawing/take-up motor
Power supply
Brake
Volume of lubricant
Lubrication of wire drawing
Dimensions (L x W x H)
Weight

Efficient Rod Breakdown for Niche Wire Applications

This advanced machine simplifies the process of reducing rod diameters from 8 mm to 12 mm into various intermediate wire sizes. Its customizable design and high-speed performance make it ideal for wire drawing industries working with copper, aluminum, and alloys. By integrating automatic lubrication, water cooling, and digital controls, operators achieve consistent output with minimal maintenance and downtime.

Robust Construction and Safety Compliance

Built with a heavy-duty mild steel fabricated frame and alloy steel blocks, the machine ensures durability and reliable operation. Comprehensive safety measures such as emergency stops, interlocks, and safety guards protect operators, while sound levels are maintained below 80 dB(A) to support comfortable working conditions. These features meet modern industrial standards and ensure peace of mind for both manufacturers and users.

FAQs of Wire Rod Break Down Machine:

Q: How does the Wire Rod Break Down Machine transform rods into intermediate wire sizes?

A: The machine uses a series of drawing passages (713 passes) where copper, aluminum, or alloy rods (inlet diameter: 812 mm) are gradually reduced in diameter using precision blocks and customizable take-up systems. This controlled reduction process produces intermediate wires suitable for further processing.

Q: What types of wire materials can this machine process?

A: It is designed to process a range of materials including copper, aluminum, and various alloys, making it versatile for diverse wire drawing and manufacturing requirements in the industry.

Q: When should I use the automatic oil circulation lubrication system?

A: The automatic oil circulation system operates throughout the machines use, ensuring that all moving components receive continuous lubrication for optimal performance, reduced wear, and lower maintenance needs.

Q: Where can this machine be installed and operated?

A: Manufactured for the Indian market, it is suited for wire drawing plants, cable manufacturing facilities, and other industrial sites requiring high-capacity rod breakdown to wire transformation.

Q: What safety provisions are integrated into the machine?

A: For operator safety, the machine incorporates emergency stop buttons, safety interlocks, protective guards, and noise reduction measures, ensuring compliance with industry safety standards.

Q: How does the PLC-based digital control panel improve machine operation?

A: The advanced PLC digital control panel provides precise control, real-time monitoring, and easy adjustments for parameters such as speed, tension, and temperature, supporting higher productivity and reducing human error.

Q: What are the main benefits for manufacturers using this wire rod break down machine?

A: Key benefits include customizable passage options, high production speed (up to 30 m/s), energy efficiency, robust construction, user-friendly controls, and compliance with safety norms. These features collectively optimize productivity and operational reliability.

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