About Dead Coiler Machine
Since the establishment year, we are engaged in providing an optimum quality Dead Block Coiler Machine. This machine is highly efficient for producing a large number of wires. Known for its rugged construction, excellent performance and longer functional life, this machine finds application in cable and wire industry. Keeping in mid latest industry standards, this Dead Block Coiler Machine is manufactured under the vigilance of deft professionals and by utilizing fine grade components at our well equipped production unit.
Features of Dead Coiler Machine:
- Sturdy construction
- High operational fluency
- User friendly interface
- Impeccable performance
Advanced Control and SynchronizationFeaturing a digital control panel integrated with Variable Frequency Drive (VFD), the Dead Coiler Machine offers precise control over operational speed. The automatic take-up system synchronizes seamlessly with the drawing process, ensuring consistent coil formation and minimizing manual intervention.
Durability and SafetyConstructed from heavy-duty steel and finished with a polished, rust-resistant coating, the machine withstands continuous industrial usage while maintaining long-term reliability. Built-in safety features such as emergency stop and overload protection safeguard operators and equipment during intensive wire processing.
Optimized for High ProductionEngineered for high-volume wire coil making, the Dead Coiler accommodates inlet wire diameters from 1.6 mm to 5.0 mm and supports various materials including MS, GI, Copper, and Aluminium. With a production speed of 80 meters per minute and capacity up to 800 kg/hr, it meets demanding manufacturing requirements with efficiency.
FAQs of Dead Coiler Machine:
Q: How does the Dead Coiler Machine automate the wire coiling process?
A: The Dead Coiler Machine features a fully automatic take-up system, synchronized with the drawing speed through the integrated Variable Frequency Drive (VFD). This automation ensures consistent and efficient dead coiling of drawn wires, minimizing manual adjustments and operational downtime.
Q: What types of wire materials can be processed with this machine?
A: This machine is compatible with mild steel (MS), galvanized iron (GI), copper, and aluminium wires within an inlet diameter range of 1.6 mm to 5.0 mm, making it suitable for a wide variety of wire coil manufacturing applications.
Q: When should the emergency stop and overload protection be used?
A: The emergency stop and overload protection should be utilized whenever immediate cessation of operation is required or when the machine experiences excessive load levels, thereby ensuring operator safety and preventing equipment damage.
Q: Where can the Dead Coiler Machine be installed or utilized?
A: Engineered for industrial wire coil making, the Dead Coiler Machine can be installed at manufacturing plants, wire drawing facilities, or workshops specializing in MS, GI, Copper, or Aluminium wire production across India.
Q: What benefits does the digital control panel with VFD offer?
A: The digital control panel with VFD enables accurate speed control and smooth synchronization between wire drawing and coiling, enhancing production efficiency and allowing users to adjust operational parameters according to specific requirements.
Q: What is the process for wire input and output in this machine?
A: Wire with diameters between 1.6 mm and 5.0 mm is drawn through the single passage system, then automatically coiled onto the drum with a diameter of 600 mm, facilitated by the synchronized take-up mechanism. The machine is designed for high-speed and continuous wire coiling.
Q: How does the polished and rust-resistant surface benefit operation and maintenance?
A: The polished and rust-resistant finish protects the machine from corrosion and wear, reducing maintenance requirements, prolonging service life, and ensuring smooth functioning in demanding production environments.